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What is the mainstream fixed resistor production process?

    2024-12-16 20:26:02
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Mainstream Production Process of Fixed Resistors

Fixed resistors are common electronic components used to limit current, regulate voltage, and divide voltage in circuits. The production process of fixed resistors is a complex process that requires multiple steps to complete. Below, we will detail the mainstream production process of fixed resistors.

Step 1: Preparation of Raw Materials The main raw materials for fixed resistors are resistance alloy wire, ceramic substrates, terminals, and casings. Before production, these raw materials need to be prepared and undergo quality inspection to ensure they meet production requirements.

Step 2: Preparation of Ceramic Substrates Ceramic substrates are the main part of fixed resistors used to secure the resistance alloy wire. The process of preparing ceramic substrates includes mixing raw materials, molding, and sintering. First, ceramic powder is mixed with additives, then molded into the desired shape using a molding machine, and finally sintered at high temperatures to give it a certain hardness and high-temperature resistance.

Step 3: Preparation of Resistance Alloy Wire Resistance alloy wire is the resistance part of fixed resistors used to limit current. The process of preparing resistance alloy wire includes mixing raw materials, drawing, and annealing. First, resistance alloy powder is mixed with additives, then drawn into wires of the desired diameter using a drawing machine, and finally annealed to give it a certain resistance and stability.

Step 4: Assembling Fixed Resistors Assemble the prepared ceramic substrates and resistance alloy wire together, then weld the terminals and casing, and finally perform electrical performance testing and visual inspection. During the assembly process, it is important to maintain the resistance value and stability of the resistor to ensure product quality.

Step 5: Packaging and Quality Inspection Pack the assembled fixed resistors and then perform quality inspection. Quality inspection includes visual inspection, electrical performance testing, high-temperature resistance testing, and other aspects to ensure the products meet standard requirements.

Conclusion The production process of fixed resistors is a complex process that requires multiple steps to complete. During the production process, it is important to strictly control each step to ensure product quality and stability. Only in this way can fixed resistors that meet standard requirements and market demands be produced. We hope that through this article, readers have gained a deeper understanding of the production process of fixed resistors.

Mainstream Production Process of Fixed Resistors

Fixed resistors are common electronic components used to limit current, regulate voltage, and divide voltage in circuits. The production process of fixed resistors is a complex process that requires multiple steps to complete. Below, we will detail the mainstream production process of fixed resistors.

Step 1: Preparation of Raw Materials The main raw materials for fixed resistors are resistance alloy wire, ceramic substrates, terminals, and casings. Before production, these raw materials need to be prepared and undergo quality inspection to ensure they meet production requirements.

Step 2: Preparation of Ceramic Substrates Ceramic substrates are the main part of fixed resistors used to secure the resistance alloy wire. The process of preparing ceramic substrates includes mixing raw materials, molding, and sintering. First, ceramic powder is mixed with additives, then molded into the desired shape using a molding machine, and finally sintered at high temperatures to give it a certain hardness and high-temperature resistance.

Step 3: Preparation of Resistance Alloy Wire Resistance alloy wire is the resistance part of fixed resistors used to limit current. The process of preparing resistance alloy wire includes mixing raw materials, drawing, and annealing. First, resistance alloy powder is mixed with additives, then drawn into wires of the desired diameter using a drawing machine, and finally annealed to give it a certain resistance and stability.

Step 4: Assembling Fixed Resistors Assemble the prepared ceramic substrates and resistance alloy wire together, then weld the terminals and casing, and finally perform electrical performance testing and visual inspection. During the assembly process, it is important to maintain the resistance value and stability of the resistor to ensure product quality.

Step 5: Packaging and Quality Inspection Pack the assembled fixed resistors and then perform quality inspection. Quality inspection includes visual inspection, electrical performance testing, high-temperature resistance testing, and other aspects to ensure the products meet standard requirements.

Conclusion The production process of fixed resistors is a complex process that requires multiple steps to complete. During the production process, it is important to strictly control each step to ensure product quality and stability. Only in this way can fixed resistors that meet standard requirements and market demands be produced. We hope that through this article, readers have gained a deeper understanding of the production process of fixed resistors.

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